Alumina Trihydrate vs Aluminum Hydroxide: Key Differences, Properties & Applications

Date: August-06-2025 Categories: NewsAluminium Hydroxide Views: 7

Alumina Trihydrate (ATH) and Aluminum Hydroxide are closely related materials that share the same chemical formula but differ in their industrial terminology, crystal forms, and applications. Understanding their distinctions is essential for selecting the right material for flame retardant fillers, polymer additives, and high-performance industrial uses.

ATH vs Aluminum Hydroxide - Key Differences

Chemical Definition and Relationship

Alumina Trihydrate (ATH): ATH is a crystalline form of Al(OH)₃, primarily existing as gibbsite. It is the most common commercial form of aluminum hydroxide, widely used in flame retardant and filler applications.

Aluminum Hydroxide: Aluminum hydroxide is a broader term that includes ATH and other less common crystal forms such as bayerite and nordstrandite. Essentially, ATH is a specific industrial grade of aluminum hydroxide optimized for fillers and flame retardant applications.

In short: All ATH is aluminum hydroxide, but not all aluminum hydroxide is ATH.

Crystal Structure and Physical Properties

PropertyAlumina Trihydrate (ATH)Aluminum Hydroxide
Chemical FormulaAl(OH)₃Al(OH)₃
Crystal FormGibbsiteGibbsite, Bayerite, Nordstrandite
AppearanceWhite powder, high whiteness, controlled particle sizePowder, crystalline or colloidal form
Thermal StabilityDecomposes above 200°C to form aluminaSame behavior but may vary slightly by crystal form
ProcessingSurface modification for polymer flame retardantsUsed for chemical, pharmaceutical, and industrial applications
Comparison chart of Alumina Trihydrate (ATH) vs Aluminum Hydroxide by Banlanchem

Production Process

Both ATH and aluminum hydroxide are mainly produced through the Bayer process:

  • Dissolution of bauxite in caustic soda to form sodium aluminate;
  • Precipitation of aluminum hydroxide from the solution;
  • Classification, drying, and surface treatment to produce ATH;
  • Optional calcination for producing calcined alumina.

Main Applications

ApplicationAlumina Trihydrate (ATH)Aluminum Hydroxide
Flame RetardantWidely used in cables, rubber, plastics, LSZH compoundsSame, ATH dominates this segment
FillerArtificial stone, coatings, adhesivesSame applications
Electronics & CeramicsHigh-purity ATH as a precursor for aluminaSame
PharmaceuticalsAntacids and medical-grade hydroxide
ChemicalsUsed as a chemical reagent and catalyst precursor

Thermal Decomposition and Flame Retardancy

ATH decomposes at approximately 200°C according to the following reaction:

2Al(OH)₃ → Al₂O₃ + 3H₂O↑

This process provides several flame-retardant effects:

  • Endothermic reaction: Absorbs heat, lowering the material temperature.
  • Water vapor release: Dilutes flammable gases and oxygen concentration.
  • Protective alumina layer: Forms a barrier on the material surface, improving fire resistance.

This is why ATH is the material of choice for low-smoke halogen-free (LSZH) compounds and high-performance flame retardant systems.

Key Differences at a Glance

  • ATH is the most common commercial form of aluminum hydroxide, mainly gibbsite.
  • Aluminum hydroxide is a broader term that includes ATH and other crystal forms.
  • ATH is optimized for flame retardant and filler applications, while aluminum hydroxide has additional uses in pharmaceuticals and chemical industries.
  • Both decompose to alumina at high temperatures, but ATH is specifically designed for industrial flame retardancy.

Conclusion

Alumina Trihydrate (ATH) and Aluminum Hydroxide share the same chemical composition but differ in their industrial relevance. For cable compounds, plastics, coatings, and rubber, ATH is the preferred material. For pharmaceuticals and chemical processing, other grades of aluminum hydroxide may be more suitable.

Banlanchem supplies high-purity ATH and aluminum hydroxide with customized particle size and surface treatment to meet specific industrial requirements.

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